Download PDF version

An arc flash event can expel large amounts of deadly energy in the form of excess heat, vaporized metal, explosive pressure, and intense sound waves.

An arc flash occurs when an inadvertent low-impedance connection is established through the air between energized phase conductors or with a ground conductor. Proper electrical system design and construction, using an active solution, can mitigate or virtually eliminate the hazards associated with arc flash.

A Passive Solution – Arc Resistant Switchgear

A commonly used passive approach involves using arc-resistant switchgear. An arc-resistant switchgear is specially designed equipment that utilizes heavy rugged construction to internally contain an arc flash within the structure and redirect it elsewhere. A passive solution is inadequate because it will not reduce the intensity or duration of an arc flash event.

As a result, the internal equipment damage will still be significant, requiring costly repairs, or possible replacement. Furthermore, arc-resistant switchgear can cost 20% more than the standard switchgear and yet they are not available in electrical ratings required to supply heavy industrial applications.

An Active Solution – Arc Energy Reduction Switches

When designed properly, this fast-tripping of the breaker will significantly mitigate an arc flash event

This philosophy consists of utilizing an arc energy reduction switch to reduce the intensity of arc flash incident energy. Whenever operation or maintenance is performed on electrical equipment, a qualified electrician would toggle a selector switch on the upstream breaker to establish high-speed tripping.

When designed properly, this fast-tripping of the breaker will significantly mitigate an arc flash event.

An Active Solution – Differential Relaying

This philosophy consists of establishing a zone of bus differential protection within a switchgear lineup.

When the current-sensing elements within the bus differential protection zone sense an anomaly such as an arc flash event, high-speed tripping is initiated. When designed properly, this fast-tripping will significantly mitigate an arc flash event.

An Active Solution – Optical Sensing

The optical sensors monitor the emittance of intense light that is discharged during an arc flash event

This philosophy consists of utilizing optical sensors that are strategically placed within a switchgear lineup. The optical sensors monitor the emittance of intense light that is discharged during an arc flash event.

Whenever the optical sensors detect the light released from an arc flash event, high-speed tripping is initiated. When designed properly, this fast-tripping will also quickly extinguish an arc flash event.

An Active Solution – Remote Operation

This philosophy consists of performing all energized operations and maintenance at a remote location away from the switchgear. This consists of designing specialized equipment that allows remote open/close operations and remote racking of breakers. When properly used, this approach virtually eliminates all electrical operation and maintenance hazards associated with arc flash.

An active solution for mitigating and eliminating arc flash hazards is always better than a passive solution. With proper and careful design, electrical systems can be built to optimize personnel safety.

Download PDF version Download PDF version

In case you missed it

Tolomatic Servo Linear Actuators At Automate 2025
Tolomatic Servo Linear Actuators At Automate 2025

Tolomatic Inc., an industry pioneer in innovative linear motion systems, will be showcasing its latest servo linear actuators at Automate 2025. Featuring an integrated servo motor...

Smartkem Unveils MicroLED Display Tech At Nasdaq
Smartkem Unveils MicroLED Display Tech At Nasdaq

Smartkem, which is seeking to change the world of electronics with a new class of transistor technology, announced that now, Friday, March 21, 2025, Chairman and CEO Ian Jenks, CFO...

Delta's 50kW EV Charger Boosts Infrastructure Efficiency
Delta's 50kW EV Charger Boosts Infrastructure Efficiency

Delta, a pioneer in power management and a provider of IoT-based smart green solutions, announced the launch of its next-generation DC Wallbox 50kW EV charger. Designed to meet th...

vfd