Warner Electric News
Six-axis robots have become the standard solution for automated assembly tasks due to their ability to carry out complex maneuvers. As they have grown in popularity, robot OEMs have strived to reduce the size and mass of their six-axis designs to promote space efficiency and productivity. When a German manufacturer of stepper motors was approached by a robot OEM to downsize its assemblies for a six-axis robot, they turned to Warner Electric to deliver highly compact X-Small (XS) and WR Series b...
Usage of electromagnetic brakes is becoming more common in demanding applications. From heavy-duty electrified vehicles to outdoor equipment, the traditional limitations of electromagnetic brakes are being overcome to deliver weight, performance, and maintenance advantages. At the center of this revolution is Warner Electric, which is offering OEMs access to a combination of solutions that form the next generation of electromagnetic braking systems. Mourade Vaneeckhoutte, Global Sales Dire...
Altra brands are uniquely positioned to support the rapid growth of battery-powered mowers and UTVs. As a recognized pioneer in the Turf & Garden market and expert in electromagnetic braking technologies, Warner Electric has become the ideal partner to solve the battery-powered turf and garden equipment braking applications, including ZTR mowers, garden tractor mowers, walk-behind mowers, and UTVs. Warner Electric develops custom clutch/brake solution Based on long-term relationship...
The result of five years of independent development, Warner Electric, a brand of Altra Industrial Motion Corp., has released its new W134 brake friction material. Designed to provide consistent and reliable braking performance in a wide range of conditions integrating the W134 friction material in a Warner brake is the optimum selection for all heavy-duty powertrain applications. brake friction material Producing brake friction material that performs across a range of environmental and operat...
A stepping motor manufacturer located in Germany needed braking solutions for use on six-axis industrial robots. The brakes are mounted directly to the back of the various electric stepper motors, in order to provide static holding of the robot arm in the precise positions required for small component assembly. The motor OEM contacted Warner Electric based on its reputation for superior braking application knowledge and advanced braking technologies. Warner engineers, working closely with the O...
A European motor manufacturer needed a very small, lightweight brake for integration into an electric window shade system for luxury business jets. The system allows passengers or crew to raise and lower shades on one or all windows simultaneously on the aircraft with a push of a button. braking solution Warner engineers decided to develop a completely new brake range to meet the challenging reduced weight The brakes are mounted directly to the back of the electric motors to hold the window...
A large European conveyor OEM needed a reliable clutch solution for its custom-designed automated order picking/dispensing systems installed in warehouses and distribution centers. The multi-level, high-speed systems can pick 7,500 cases per hour. Each system features multiple buffer lanes of roller conveyors that utilize a stopper bar to hold items in the queue. Clutches are installed on the electric motors that raise and lower the stopper bars on each lane to release individual items in the c...
Autonomous agricultural vehicles promise to increase productivity in farming, which is pushing rapid development of the technology. With multiple OEMs testing or delivering autonomous vehicles to market, new powertrain solutions are required to provide optimal application performance for the many classes of new vehicles. Altra Industrial Motion Corp., a global power transmission expert, offers a suite of innovative solutions designed to meet the needs of each vehicle requirement. Needs of the...
Warner Electric, a major global manufacturer of mammography systems, contacted Altra Motion for braking solutions it needed for various applications within its machines. Altra worked closely with the OEM engineering team to identify and confirm the torque requirements and space limitations of each different brake application. All the brakes required reliable holding performance throughout the machine to ensure accurate mammography imaging. 4PMB-055 permanent magnet brakes Based on the detaile...
Bell housing PTO clutches are utilized in a wide range of industrial markets, including agriculture, marine, oil & gas, forestry, mining, construction, and rail. The clutches are needed to engage and disengage diesel- or gas-powered engines from driven equipment, including pumps, augers, blowers, compressors, transfer cases, and winches. Typically, bell housing clutches feature lever-activated mechanical over-center designs that require an operator to manually engage and disengage the clutc...
New for SPS this year, Altra Industrial Motion Corp. will be displaying its problem-solving products at its Innovation Corner on Stand 3-270. Focused on delivering operational benefits to operators of motor brakes, leading brand, Warner Electric, will showcase solutions that meet the current and future needs of the market, informed by the challenges faced by users in the field. The products on display have been developed in response to customer feedback and rely on Warner Electric’s exten...
Altra Industrial Motion Corp. will be displaying cutting-edge power transmission solutions for the automation sector at SPS 2019 event. Representatives from major global brands, such as Bauer Gear Motor, Huco Dynatork, Matrix, Stromag, Thomson, and Warner Electric will all be present throughout the show – highlighting products that directly address challenges currently facing operators of automated equipment. SPS 2019 SPS 2019 takes place from 26th to 28th November, 2019, at Nuremberg M...
Major Brands from Altra Industrial Motion Corp. will be displaying innovative solutions for powered agricultural equipment at Agritechnica: the world’s premier farming machinery trade fair. Visitors to the event can meet with experts from Guardian, Stieber, Stromag, Thomson, and Warner Electric to discuss their application requirements. Visit Altra on Stand G24 in Hall 15 at Hannover Messe between the 10th and 16th of November, 2019. vehicle efficiency Increasing demand for vehicle effi...
The U.S. 31 bridge that spans the Grand River in Grand Haven, Michigan recently underwent a major rehabilitation, including new mechanical and electrical components. The bridge is one of the busiest in the state with more than 60,000 vehicle crossings on an average day, and 120,000 crossings during summer holiday weekends. Built-in 1958, the double-leaf bascule bridge had undergone previous piecemeal updates. However, it began to experience more serious malfunctions, including getting locked in...
Bonfiglioli, a renowned global designer and manufacturer of industrial drive systems, needed an IP67-rated brake solution for a multi-purpose IP67 integrated drive used on aerial platforms and other applications. The brakes are mounted to the back of the AC drive motor on each of the lift’s four-wheel drive assemblies. The brakes provide parking and emergency stopping functionality in challenging outdoor conditions. Features of IP67-rated brakes Warner Electric based on superior t...
Warner Electric, a brand of Altra Industrial Motion Corp., has released a new range of pre-assembled electromagnetic brakes that offer superior performance for stopping and parking applications. The brakes can be specified in standard, high-torque, or high-speed configurations and with a selection of accessories included. Due to its modular design and efficient stock holding, Warner Electric can offer thousands of variations with a very short lead time. easy-to-use configurator Once a code is...
Warner Electric, a brand of Altra Industrial Motion, has developed a new family of brakes for stage and theatre applications, combining increased performance and reliability with very low noise levels, and a host of features specially requested by users in this demanding sector. The compact designs provide braking torques from 5Nm to 4,600Nm, and feature a newly designed friction material developed especially to meet the requirements of stage and theatre applications. Fenix family of brakes T...
Chemicals, salt water, food particles, heat, dust, and electrical corrosion are just a few of the many issues that can cause clutches and brakes to fail prematurely. Nobody wants to have the conversation about lost production time, growing cost concerns, or system disruptions after a failure has occurred. The strength of these components is in the information collected over years of service in hazardous environments and applying this knowledge to future clutch/brake technologies. Think About t...
Many of the wind turbine generators (WTGs) installed across Europe as a result of the EU’s Renewable Energy Directive 2009/28/EC are beginning to run out of maintenance warranty. This deadline doesn’t have to be a burden on WTG operators: it can turn into an opportunity to increase wind turbines’ service lives and improve performances, further reducing their carbon footprint. Steven Olsen, Managing Director for Altra Renewables at Altra Industrial Motion, looks at how aftermar...
Ashwoods, a major European electric motor manufacturer, needed a custom brake solution for use on a new line of aerial boom lifts. The motor/brake assembly, developed for one of its transmission OEMs, was designed to combine with a gearbox and sold as a complete drive package to a major aerial platform lift manufacturer. Multiple compact wheel drive assemblies are installed on the two- or four-wheel drive boom lift vehicles. The brake provides parking and emergency functionality. Application r...
Thomas More University (TMU), located in Belgium, entered a team of 10 engineering students into the 2018 Shell Eco Marathon. The annual design challenge pits university engineering teams from around the world to design and build highly efficient vehicles. The team competed in the Urban Concept class where the design had to incorporate practical road-legal functionality, including windshield wipers, lights, and a horn, along with energy efficiency. High-quality clutch Warner quickly decided t...
Increasing consumer demand for frozen food items continues to generate significant growth in cold storage capacity around the world. Harsh environmental conditions in these facilities are challenging for both workers and equipment, including forklifts. Besides exposure to extremely cold temperatures, forklifts are also subjected to damaging condensation that occurs as the trucks move in and out of refrigerated areas. special feature packages Since cold storage facilities are costly to operate...
Industrial brakes and clutches could become a $1.7 billion market by 2024, mostly due to investment in industrial automation and the rise of smart factories. That’s according to Global Industry Analysts Inc. (GIA). The quickest-growing industries include those related to material handling, food and beverage, machine tools, and textiles. As with other technologies, the fastest rate of adoption is in the Asia-Pacific region with a CAGR of 8.4% for the clutch and brake market over the next s...
One of the main challenges in tape manufacturing is the round-the-clock regulation of web tension according to tape width and roll diameter. By applying an automated solution that continuously adapts to changing conditions, an aluminum tape manufacturer was able to upgrade its tension control system, increasing productivity and product quality. tension control Unwinding operations are indispensable in tape manufacturing. However, these can be extremely sensitive processes that can affect the...
Altra Industrial Motion is a major provider of advanced power transmission solutions for outdoor power equipment applications with industry-renowned brands, such as Guardian, Kilian, TB Wood’s, Warner Electric, and Warner Linear that provide OEMs with expectational drivetrain value by ensuring component compatibility and optimized performance. Whether a modified standard product or a customer solution is required, Altra provides extensive technical experience in outdoor power equipment an...
With many industries embracing the latest technology trends found in the Internet of Things (IoT) and Industry 4.0, it can be easy to overlook some of the simpler and more cost-effective solutions. For packaging and labeling, maintaining precision and product positioning is extremely important for high-quality results and does not necessarily require the latest in servomotor design. cost-effective solution The inevitable march of progress brings with it many innovations and solutions that sav...