Ocean Harvesting is currently developing generation 6 of its wave energy converter InfinityWEC, in close collaboration with ball screw manufacturer - NSK. A ball screw is a very good actuator providing a high ratio between linear motion and rotation to the generator, high efficiency, low weight and long life.
However, ball screws are sensitive to the side forces and bending moments in the PTO caused by the surge motion of the buoy and high speeds that may occur in large waves. This challenge in the design of the PTO has been solved with a new linear guide system and increased control force.
InfinityWECs simulation model
Ocean Harvesting is now implementing and evaluating a moment-based MPC (model predictive control)
Ocean Harvesting is now implementing and evaluating a moment-based MPC (model predictive control) in InfinityWECs simulation model, showing significant improvement in energy output and computation time.
Due to the increased control force, the velocity and stroke in the system can now be controlled and limited by the MPC, simplifying the design and making the system run more smoothly. The buoy can be pulled down and the PTO locked in a contracted state to avoid the highest loads in storm conditions.
Advanced model predictive control algorithms
"The combination of ball screw actuators with our hydrostatic pre-tension system is a very efficient solution to provide the control force needed in the PTO," says Mikael Sidenmark, CEO at Ocean Harvesting.
He adds, "The solution benefits from the use of advanced model predictive control algorithms to optimize the force applied to the buoy in every given moment, resulting in both outstanding annual energy production and the ability to constrain the velocity and stroke in the PTO."
Design for InfinityWEC generation 6
Mikael Sidenmark continues: "The new design provides very good operating conditions for the ball screws. We have increased from two to four ball screws to achieve a 25-year lifetime, thereby also increasing the peak force capacity from 1 to 2 MN, which in combination with the hydrostatic pre-tension provides higher control force than the buoyancy of the buoy."
Focus in 2024 and early 2025 is the completion of the full-scale system design for InfinityWEC generation 6, implementation of the moment-based MPC algorithm in the control system, and preparation for the 1:3 scale sea trial project planned for 2025-2026. For these activities, Ocean Harvesting is raising 450,000 Euro in a financing round where new investors are invited.